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Mexican Chopped Cheese Sandwich Recipe – A Savory, Flavor-Packed Classic

Mexican Chopped Cheese Sandwich Recipe
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I never knew a sandwich could be this addictive until I tried making the Mexican Chopped Cheese Sandwich Recipe at home. The first bite of melty pepper jack cheese paired with smoky, chipotle-infused beef was an explosion of flavor. The crispy, buttery hoagie buns held everything together perfectly, making every bite satisfying.

I loved how quick and customizable this recipe is—it’s become my go-to for a cozy meal. Honestly, it feels like bringing a slice of New York street food straight into my kitchen, especially on days when I also enjoy comfort-style dishes like the Creamy Crock Pot Chicken Marsala Recipe for a relaxed homemade meal.

Mexican Chopped Cheese Sandwich Recipe

Ingredients

Here’s everything you need to create this flavorful Mexican Chopped Cheese Sandwich:

  • Ground Beef – 1 pound of 80/20 chuck for juicy, flavorful meat. Using this ratio gives the perfect fat content.
  • Chipotles in Adobo – 2-3 chopped peppers for smoky heat and tanginess.
  • Chili Powder – 1 teaspoon adds a subtle earthiness to the beef.
  • Salt – ½ teaspoon or to taste for seasoning balance.
  • Pepper Jack Cheese – 4 slices, freshly sliced for maximum melt and flavor.
  • Hoagie Buns – 4, soft yet sturdy to hold all the fillings.
  • Butter – 2 tablespoons, room temperature, for toasting the buns.
  • Mayonnaise – 4 tablespoons, spread on buns for a creamy layer.
  • Shredded Lettuce – 1 cup for crunch and freshness.
  • Pico de Gallo – ½ cup for a bright, tangy finish.

Note: Serves 4.

Variations

I like mixing things up depending on what I have in my fridge:

  • Use dairy-free cheese to make it vegan-friendly.
  • Swap chipotles for jalapenos if you prefer a sharper heat.
  • Spread guacamole or refried beans on the buns for extra creaminess.
  • Replace part of the ground beef with Mexican chorizo for a spicier flavor.
  • Add pickled red onions or smoked jalapenos for a tangy crunch.
Mexican Chopped Cheese Sandwich Recipe

Cooking Time

  • Prep Time: 10 minutes
  • Cooking Time: 15 minutes
  • Total Time: 25 minutes

Equipment You Need

  • Griddle or cast-iron skillet – to sear the beef and toast the buns.
  • Spatula – for chopping the beef and melting cheese.
  • Knife – to chop chipotles and prepare toppings.
  • Bowl – to mix seasonings with the beef.

How to Make Mexican Chopped Cheese Sandwich

Preheat the Griddle

I start by heating my griddle to medium-high. The key is getting it hot enough to brown the beef and toast the buns to golden perfection.

Toast the Hoagie Buns

I spread butter on the buns and place them butter-side down on the griddle. This gives them a slight crisp and rich flavor that pairs perfectly with the savory beef.

Sear and Chop the Beef

I form the beef into patties, sear each side until it forms a crust, then chop it into small pieces. Mixing in chipotles and chili powder ensures every bite is flavorful, similar to how bold flavors shine in dishes like the Roasted Red Pepper Spinach and Mozzarella Stuffed Chicken Recipe.

Melt the Cheese

Once the beef is ready, I shape it to match the bun size and top with two slices of pepper jack. The residual heat melts the cheese beautifully without overcooking the beef.

Assemble the Sandwich

I spread mayo on the toasted buns, pile on the beef and cheese, then add shredded lettuce and pico de gallo. Wrapping it in parchment keeps it warm and tidy.

Additional Tips for Making This Recipe Better

  • I always toast the buns first; it adds flavor and prevents sogginess.
  • Using freshly sliced pepper jack cheese gives a much better melt than pre-sliced.
  • I like to chop the beef while it’s still on the griddle—it absorbs all the smoky flavors better.
  • Season gradually and taste as you go; sometimes a pinch more salt makes all the difference.

How to Serve Mexican Chopped Cheese Sandwich

I love serving this sandwich with a side of creamy pinto beans or southwest creamed corn. For presentation, I garnish with extra pico de gallo on top and slice diagonally to show off the melted cheese and colorful fillings.

Mexican Chopped Cheese Sandwich Recipe

Nutritional Information

Here’s what you get per serving (approximate):

  • Calories: 550
  • Protein: 30g
  • Carbohydrates: 35g
  • Fat: 32g

Make Ahead and Storage

Refrigerating: Wrap sandwiches tightly in foil or parchment; keep in the fridge for up to 2 days.
Freezing: You can freeze the beef mixture separately for up to a month. Reheat before assembling.
Reheating: Warm in a skillet over medium heat or oven for 5–7 minutes to retain crispiness and melt the cheese.

Why You’ll Love This Recipe

Here’s why I keep making it:

  • Quick and easy: From prep to plate in under 30 minutes.
  • Customizable: Swap toppings, cheese, or heat level to your liking.
  • Flavor-packed: Smoky, spicy, and cheesy in every bite.
  • Comfort food: Perfect for casual dinners or game-day treats.
  • Crowd-pleaser: Everyone from kids to adults enjoys it.
Mexican Chopped Cheese Sandwich Recipe
Ben Carraoli

Mexican Chopped Cheese Sandwich Recipe

I never knew a sandwich could be this addictive until I tried making the Mexican Chopped Cheese Sandwich at home. The first bite of melty pepper jack cheese paired with smoky, chipotle-infused beef was an explosion of flavor. The crispy, buttery hoagie buns held everything together perfectly, making every bite satisfying.
Prep Time 10 minutes
Cook Time 15 minutes
Servings: 4

Ingredients
  

  • Ground Beef – 1 pound of 80/20 chuck for juicy flavorful meat. Using this ratio gives the perfect fat content.
  • Chipotles in Adobo – 2-3 chopped peppers for smoky heat and tanginess.
  • Chili Powder – 1 teaspoon adds a subtle earthiness to the beef.
  • Salt – ½ teaspoon or to taste for seasoning balance.
  • Pepper Jack Cheese – 4 slices freshly sliced for maximum melt and flavor.
  • Hoagie Buns – 4 soft yet sturdy to hold all the fillings.
  • Butter – 2 tablespoons room temperature, for toasting the buns.
  • Mayonnaise – 4 tablespoons spread on buns for a creamy layer.
  • Shredded Lettuce – 1 cup for crunch and freshness.
  • Pico de Gallo – ½ cup for a bright tangy finish.

Method
 

  1. I start by heating my griddle to medium-high. The key is getting it hot enough to brown the beef and toast the buns to golden perfection.
  2. I spread butter on the buns and place them butter-side down on the griddle. This gives them a slight crisp and rich flavor that pairs perfectly with the savory beef.
  3. I form the beef into patties, sear each side until it forms a crust, then chop it into small pieces. Mixing in chipotles and chili powder ensures every bite is flavorful.
  4. Once the beef is ready, I shape it to match the bun size and top with two slices of pepper jack. The residual heat melts the cheese beautifully without overcooking the beef.
  5. I spread mayo on the toasted buns, pile on the beef and cheese, then add shredded lettuce and pico de gallo. Wrapping it in parchment keeps it warm and tidy.

Notes

  • I always toast the buns first; it adds flavor and prevents sogginess.
  • Using freshly sliced pepper jack cheese gives a much better melt than pre-sliced.
  • I like to chop the beef while it’s still on the griddle—it absorbs all the smoky flavors better.
  • Season gradually and taste as you go; sometimes a pinch more salt makes all the difference.

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