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Mexican Chopped Cheese Sandwich Recipe
Ben Carraoli

Mexican Chopped Cheese Sandwich Recipe

I never knew a sandwich could be this addictive until I tried making the Mexican Chopped Cheese Sandwich at home. The first bite of melty pepper jack cheese paired with smoky, chipotle-infused beef was an explosion of flavor. The crispy, buttery hoagie buns held everything together perfectly, making every bite satisfying.
Prep Time 10 minutes
Cook Time 15 minutes
Servings: 4

Ingredients
  

  • Ground Beef – 1 pound of 80/20 chuck for juicy flavorful meat. Using this ratio gives the perfect fat content.
  • Chipotles in Adobo – 2-3 chopped peppers for smoky heat and tanginess.
  • Chili Powder – 1 teaspoon adds a subtle earthiness to the beef.
  • Salt – ½ teaspoon or to taste for seasoning balance.
  • Pepper Jack Cheese – 4 slices freshly sliced for maximum melt and flavor.
  • Hoagie Buns – 4 soft yet sturdy to hold all the fillings.
  • Butter – 2 tablespoons room temperature, for toasting the buns.
  • Mayonnaise – 4 tablespoons spread on buns for a creamy layer.
  • Shredded Lettuce – 1 cup for crunch and freshness.
  • Pico de Gallo – ½ cup for a bright tangy finish.

Method
 

  1. I start by heating my griddle to medium-high. The key is getting it hot enough to brown the beef and toast the buns to golden perfection.
  2. I spread butter on the buns and place them butter-side down on the griddle. This gives them a slight crisp and rich flavor that pairs perfectly with the savory beef.
  3. I form the beef into patties, sear each side until it forms a crust, then chop it into small pieces. Mixing in chipotles and chili powder ensures every bite is flavorful.
  4. Once the beef is ready, I shape it to match the bun size and top with two slices of pepper jack. The residual heat melts the cheese beautifully without overcooking the beef.
  5. I spread mayo on the toasted buns, pile on the beef and cheese, then add shredded lettuce and pico de gallo. Wrapping it in parchment keeps it warm and tidy.

Notes

  • I always toast the buns first; it adds flavor and prevents sogginess.
  • Using freshly sliced pepper jack cheese gives a much better melt than pre-sliced.
  • I like to chop the beef while it’s still on the griddle—it absorbs all the smoky flavors better.
  • Season gradually and taste as you go; sometimes a pinch more salt makes all the difference.